Pune to Satara road is average and is full of construction on the way. Plus it gets really crowded on weekends. Leaving early is recommended.
From Satara city to kaas is a single road and going by the state standards, is good. Be careful on the ghat section as the road is narrow.
The road to Mabaleshwar from the new route (Sahyadrinagar via Andhari village) has 2 patches where there are no roads (200 mts each), so don't go unless you have a SUV. Other than that, the road is brilliant and absolutely empty.
Alternatively, you can take Kaas- Bamnoli- tapola- mahabaleshwar road which is also narrow and road conditions is average with no potholes. Mahabaleshwar to Pune Bangalore highway is a two lane road with average road conditions without potholes but heavy traffic.
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